Pro-Face 2880045-01 GP2500-TC41-24V HMI Panel

Pro-Face 2880045-01 Operator Interface Panel (GP2500-TC41-24V)

The Pro-Face 2880045-01 (internal hardware designation for the GP2500-TC41-24V) is a ruggedized 10.4-inch SVGA/VGA color TFT Human-Machine Interface (HMI) terminal engineered by Digital Electronics Corporation (now Pro-face by Schneider Electric). Built specifically for demanding industrial automation, power distribution monitoring, and marine engine control console environments, this terminal provides high-reliability visualization, high-speed PLC data polling, and multi-protocol networking over dedicated serial and Ethernet channels.

Equipped with 4 MB of onboard Flash FEPROM for screen project runtime data and 256 KB of battery-backed SRAM for recipe, alarm history, and trend logging retention, the 2880045-01 operates on nominal 24 VDC industrial power. Its front bezel is sealed to IP65f/NEMA Type 4X/12 standards to resist direct splashing, engine-room oil mist, and airborne particulates.

Model Details

• Brand: Pro-face
• Part Number (P/N): 2880045-01
• Standard Model / Series: GP2500-TC41-24V (GP2000 Series)
• Hardware Suffix Revisions: 2880045-01, 288004501, GP2500-TC41-24VP

Key Hardware Features

1. Dual-Protocol Serial Architecture: Features a software-selectable RS-232C / RS-422 / RS-485 25-pin D-sub port alongside a dedicated 10/100 Mbps RJ-45 Ethernet port for simultaneous connection to PLCs, VFD drives, and SCADA monitoring networks.
2. Extended-Life Marine-Grade Backlight: CCFL-illuminated 256-color display with high-contrast anti-glare coating and built-in screen-saver/backlight-off timers to prevent image burn-in on continuous 24/7 bridge/control room duty.
3. Non-Volatile Logging & Recipe Retention: 256 KB battery-backed SRAM maintains sampling logs, emergency trip histories, and formula batches without requiring continuous main supply voltage.
4. CompactFlash Architecture: On-board CF Type II slot enables offline firmware transfers, screen data upgrades, CSV alarm archiving, and fast field cloning without PC connections.
5. High-Noise Immunity Grounding Plane: Designed with an isolated DC/DC power conversion stage, protecting sensitive logic components against marine auxiliary engine crank surges and heavy inductive load switching.

Compatible Host Controllers & Networks

• PLCs Supported: Allen-Bradley (DF1, DH-485, EtherNet/IP via adapter), Siemens (Simatic S7-200/300/400 PPI, MPI, Industrial Ethernet), Mitsubishi (MELSEC FX, Q, A Series via RS-422/232), Omron (Sysmac C/CJ/CS Series Host Link), Modicon (Modbus RTU / Modbus TCP), Schneider Electric, Yokogawa, and Fanuc CNCs.
• Screen Development Software: Pro-face GP-PRO/PBIII for Windows (Ver 5.0 to Ver 7.x) and Pro-face GP-Pro EX (via project migration utility).
• Communication Cables: GPW-CB02 (PC RS-232C download), GPW-CB03 (USB-to-DIN download), GP430-IP10-O (PLC communication cable).

Industrial & Marine Applications

• Marine Automation: Engine room monitoring systems (AMS), auxiliary diesel generator control panels, propulsion thrust pitch monitoring, bilge and ballast valve automation consoles.
• Water & Wastewater Treatment: SCADA pump station telemetry, reverse osmosis membrane monitoring, dosing control skids.
• Power Generation & Switchgear: Medium-voltage switchgear interface panels, synchronized generator sequencing terminals, automatic transfer switches (ATS).
• Factory Automation & Machinery: CNC operator panels, high-speed blister packaging lines, blow-molding machines, and automated stamping presses.

Frequently Asked Questions

What is the difference between Pro-Face part number 2880045-01 and GP2500-TC41-24V?

There is no operational difference. 2880045-01 is the internal manufacturing assembly part number stamped on the rear label, while GP2500-TC41-24V is the commercial model designation for the 10.4-inch TFT 24VDC unit.

Can I migrate a project file from a 2880045-01 to modern Pro-Face GP4000 series HMIs?

Yes. Projects created for the GP2500 in GP-PRO/PBIII (*.PRW files) can be converted into *.PRX format using the “Project Converter” tool inside Pro-face GP-Pro EX software. The direct drop-in replacement in the GP4000 lineup is the GP-4501TW or GP-4501TM (adapter mounting bezels may be required for cutout matching).

How do I enter the Offline System Setup Menu on the 2880045-01?

Touch three corners of the touch screen consecutively (Top-Right, Bottom-Right, Top-Left) within 0.5 seconds of each other, or configure a programmed dual-touch system switch. This accesses the hardware self-diagnosis menu, IP address configuration, memory formatting, and communication loop checks.

Why is the HMI screen black while the status LED is green?

A solid green LED indicates the main logic board is running and DC power is stable. A black screen under this state indicates that the CCFL backlight tube has reached end-of-life or the internal high-voltage backlight inverter has failed. Backlight replacement kits (CCFL or LED conversion assemblies) can restore full display functionality.

Is the 2880045-01 rated for hazardous locations?

Yes. When installed according to the Pro-face GP2000 installation guidelines in an appropriate enclosure, the unit carries UL Class I, Division 2, Groups A, B, C, and D ratings for hazardous operating locations.