Siemens SITRANS CV 7KQ3105 Natural Gas Chromatograph
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Siemens SITRANS CV 7KQ3105 Process Gas Chromatograph
The Siemens SITRANS CV (Order Code: 7KQ3105) is an explosion-proof, field-mounted online process gas chromatograph engineered specifically for the fiscal custody transfer, calorific value determination, and compositional analysis of natural gas. Combining high-precision micro-machined thermal conductivity detectors (MEMS TCD) with an optimized multi-column backflush analytical module, the SITRANS CV provides automated measurement of methane, ethane, propane, n-butane, iso-butane, neo-pentane, n-pentane, iso-pentane, hexane and heavier hydrocarbons, carbon dioxide, and nitrogen.
Designed for hazardous industrial, pipeline transmission, and marine offshore / LNG bunker duty, the 7KQ3105 performs complete hydrocarbon gas analysis within a typical 120- to 180-second cycle time without requiring an instrument air purge cabinet. All physical property calculations—including Gross/Net Calorific Value, Wobbe Index, Relative Density, Compressibility Factor, and Methane Number—are computed internally in accordance with ISO 6976, GPA 2172, and AGA-8 standards.
Model Details
- Base Product Family: SITRANS CV Natural Gas Analyzer
- Manufacturer: Siemens AG
- Base Order Model Number (MLFB / MPN): 7KQ3105 (e.g., 7KQ3105-0, 7KQ3105-1, 7KQ3105-2, 7KQ3105-3 series)
- Common Part Assemblies / Hardware Core: A5E00200000, A5E01428618, A5E00200002
- Analytical Configuration: Standard C6+ Backflush or Extended C9+ Variant
- Enclosure Variant: Flameproof Die-Cast Aluminum Enclosure with Window (Ex d [ib])
Technical Details
| Parameter | Technical Specification |
|---|---|
| Analytical Measurement Range | CH4 (50–100%), C2H6 (0–15%), C3H8 (0–5%), n-C4H10 (0–1.8%), i-C4H10 (0–1.8%), n-C5H12 (0–0.5%), i-C5H12 (0–0.5%), neo-C5H12 (0–0.5%), C6+ (0–0.8% or 0–3%), N2 (0–15%), CO2 (0–15% or 0–20%), O2 optional |
| Repeatability / Precision | Calorific Value / Heating Value: ≤ ±0.1%; Component Mole Fraction: ≤ ±0.1% of measured value (meeting OIML R 140 Class A / ISO 10723) |
| Analysis Cycle Time | 120 to 180 seconds (application dependent) |
| Detectors & Columns | High-sensitivity micro-machined Thermal Conductivity Detectors (MEMS TCDs); Capillary / Micropacked columns with live-switching / valveless column switching |
| Sample Streams | Up to 3 sample streams + 1 calibration stream (automated stream switching integrated) |
| Carrier Gas Supply | High-purity Helium (He ≥ 99.999%) or Argon (Ar ≥ 99.999%); Inlet pressure: 500 kPa ± 20 kPa (5.0 bar ± 0.2 bar / 72.5 psi ± 3 psi); Consumption: ~30 to 45 ml/min |
| Sample Gas Inlet Conditions | Pressure: 60 kPa to 200 kPa abs (0.6 to 2.0 bar / 8.7 to 29 psi); Flow rate: 20 to 50 ml/min; Temperature: Dew point ≤ -10°C below ambient; Particulate filtration ≤ 2 μm |
| Power Supply Ratings | 18.0 to 30.0 V DC (Nominal 24 V DC); Inrush current: 5 A; Steady-state power consumption: 40 W to 60 W (ambient dependent) |
| Analog Outputs | 4x 4–20 mA DC (electrically isolated, active/passive configurable, 12-bit resolution, max. loop load 500 Ω) |
| Digital / Relay Outputs | 8x Relay contacts (SPST/SPDT, configurable for common fault, maintenance demand, stream active, cycle end, out-of-spec alarm); 30 V DC / 1 A, 125 V AC / 0.5 A |
| Digital Inputs | 4x Optically isolated inputs for remote calibration start, stop, stream selection; Rated 24 V DC nominal (logic high: 15–30 V DC, logic low: 0–3 V DC) |
| Communication Protocols | 1x Ethernet RJ45 (10/100 Base-T via internal Ex-certified conduit barrier) supporting TCP/IP, Modbus TCP; 2x RS485 / RS232 serial interfaces supporting Modbus RTU / ASCII (ASCII/RTU slave/master mode) |
| Terminal Allocation Details | Spring-loaded screw terminals (0.2 to 2.5 mm² / AWG 24–12): • TB1 (Power): Terminals 1 (L+ / +24V), 2 (M / 0V), 3 (PE / Chassis Ground) • TB2 (Serial Comms): Terminals 1 (RS485-A), 2 (RS485-B), 3 (Shield/GND), 4 (RS232-Tx), 5 (RS232-Rx), 6 (GND) • TB3 (Analog Outputs): Terminals 1–2 (AO1 +/-), 3–4 (AO2 +/-), 5–6 (AO3 +/-), 7–8 (AO4 +/-) • TB4 (Digital I/O & Relays): Terminals 1–8 (Relay channels K1 to K4), Terminals 9–16 (Digital Inputs DI1 to DI4) |
| Ambient Temperature Rating | -20°C to +55°C (-4°F to +131°F); Enclosure thermal stability managed via solid-state heating |
| Housing & Enclosure Material | Epoxy-coated copper-free die-cast aluminum (IP65 / NEMA 4X); 316L SS external hardware; Polycarbonate inspection glass |
| Pneumatic Connections | 1/8″ Swagelok twin-ferrule compression fittings (Sample 1–3, Cal In, Carrier Gas In, Fast Loop Bypass, Sample Vent) |
| Weight & Dimensions | Approx. 340 mm (W) × 420 mm (H) × 265 mm (D); Weight: ~23 kg (50.7 lbs) |
Compatibility
- Flow Computers & EFM Devices: Direct Modbus RTU / TCP polling compatibility with Emerson FloBoss (107/S600+), OMNI 3000/6000, Spirit IT eXchange, and ABB Totalflow.
- Distributed Control Systems (DCS) & PLCs: Fully mapable into Siemens SIMATIC S7-1500/PCS 7, Yokogawa CENTUM VP, Honeywell Experion PKS, and Rockwell ControlLogix architectures.
- Marine Dual-Fuel Engines & GCU Integration: Direct methane number and lower heating value (LHV) transmission to Wärtsilä (50DF, 34DF, 20DF), MAN B&W ME-GI/ME-GA, and WinGD X-DF engine control systems to prevent engine knock during dynamic fuel gas blending.
- Sample Conditioning Systems (SCS): Compatible with standard modular sample conditioning systems including Gen-Probe heated vaporizers, Coalescing membrane separators (A+ Corporation Genie 120/130 series), and Swagelok sample stream panels.
Applications
- Fiscal Custody Transfer Stations: Boundary metering and custody transfer of natural gas at custody transfer border stations and city-gate metering skids.
- Marine LNG Carriers & Dual-Fuel Bunkering: Measuring boil-off gas (BOG) composition, energy content, and calculating dynamic Methane Number to regulate ignition timing and prevent engine knocking in 2-stroke/4-stroke dual-fuel engines.
- Pipeline Transmission & Underground Storage: Monitoring compressor stations, gas injection/withdrawal wells, and pipeline grid blending to verify calorific value continuity.
- Gas-to-Power & Combined Cycle Power Plants (CCPP): Monitoring high-efficiency gas turbines (e.g., SGT-800, GE 7HA/9HA) to ensure fuel composition stability and protect against flash-back or blowout.
Part Number Cross-References
- 7KQ3105-0xxxx / 7KQ3105-1xxxx / 7KQ3105-2xxxx: Main Analyzer Assembly Series (SITRANS CV)
- A5E00200000 / A5E00200002: Main Electronic Module / Processing PCB
- A5E00150931: Analytical Column Module (C6+ Standard Separation Assembly)
- A5E00216480: Micro-TCD Detector Bridge Array Kit
- A5E00150942: Pneumatic Valve Assembly / Live Column Switch Block
- A5E00803562: Internal Power Supply Unit (24 V DC Industrial Grade)
- A5E01428618: Field Operating & Maintenance Manual Package
Frequently Asked Questions
Can the SITRANS CV 7KQ3105 be installed outdoors without an analyzer shelter?
Yes. The 7KQ3105 features an IP65 / NEMA 4X cast-aluminum flameproof (Ex d) enclosure with an integrated thermal management system, rated for ambient temperatures between -20°C and +55°C. It does not require a purged walk-in shelter or an instrument air purge cabinet, making it suitable for mounting directly on pipeline skids or marine deck machinery spaces.
What is the cycle time between analytical runs?
Depending on gas composition and configuration (Standard C6+ vs. Extended C9+), a complete chromatogram analysis, integration, and physical property calculation cycle takes between 120 and 180 seconds.
How does the SITRANS CV handle custody transfer and fiscal certification?
The device carries PTB, MID, and OIML R 140 Class A approvals. It runs embedded physical property calculations according to ISO 6976, GPA 2172, and AGA-8, automatically calculating calorific values, Wobbe Index, and relative density to metrological standards directly on board.
What is the power requirement for the analyzer?
The unit runs on a nominal 24 V DC power supply (operable across an 18 to 30 V DC range). During initial heat-up, peak inrush current is 5 A, which settles to a steady-state power consumption of 40 to 60 W depending on external ambient temperatures.
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